Govt. of India

Ministry of Labour and Employment

Directorate General of Mines Safety

DGMS (Tech) Circular No. 9                                                   Dated 3rd December, 2003

To,

Owners, Agents and Managers of all Mines

 

Subject: Provision of proper Audio Visual Alarm during reversing of vehicles.

Occurrence of accidents due to dumpers, tippers, trucks and other surface

transportation machineries during reversing, still remains a matter of concern. In the

past, attention was drawn vide DGMS(Tech) Circular No. 7 of 1977 and Circular No.

12 of 1999 but it has been revealed during inspections that in many dumpers and

tippers, still audio visual alarms (to be actuated automatically while reversing) have

not been provided and wherever provided, most of them were found nonfunctional. It

is also learnt that audio visual alarm sets can not cope up with the vibration, dusty

condition and rain water/other water sources used for cleaning.

 

It is, therefore, recommended that no dumper and tipper, henceforth, shall be

allowed to be in used without providing reliable type of audio visual alarms to be

actuated automatically during reve rsing. The following specification of such audio

visual alarm is recommended.

 

(1) Such audio visual alarm (A.V.A.) shall conform to IS 13947 (Part I) of 1993 for

the following protection against dust and water.

 

Degree of protection                                                           Test conditions as per

                                                                                                 IS 13947 (Part 1) –

                                                                                                 See Sub Clause

1. Protected against dust and shall prevent ingress of dust-C 7.5 & C 7.6

2. Protected against dripping water------------------------------- C 8.1

3. Protected against spraying water------------------------------ C 8.3

4. Protected against splashing water----------------------------- C 8.4

 

(2) Such audio visual alarm shall also conform to IS 13109 (Part I) of 1991 for the

following environmental requirements :-

 

Test                                                                                        Test conditions

1. Vibration Test                                               As per Table ! of IS 13109 (Part1) of 1991

2. Shock Test

3. Bump Test

4. Drop and Topple Test

5. Cold Test

 

(3) The above tests (as per BIS 13947 & 13109) carried out as per SAE J 994

may also be accepted. In addition, the following Endurance Test of A.V.A. may be

carried out as a type test in accordance with SAE J 994.

 

The details of SAE J 994 is given below :-

 

( Title- Alarm-Back up – Electric Laboratory- Performance testing,

Publication date - 08-01-1993,

Publisher- Society of Automatic Engineers, U.S.A.)

 

Test                                                                    Test Conditions

a) Endurance Test at High Temperature.                Para 7.1

b) Endurance Test at Room Temperature.              Para 7.2

 

(4) Sound levels to be checked before and after the above tests. Sound level to

be checked as described in SAE J 994 Standard. Sound level after the test shall be

within +_ 5 dBA of the value for which the equipment is designed.

 

(5) Allowable Sound Level :

The sound of the Audio-visual alarm should be more that the surrounding

noise level so that it can be heard distinctly. Since the reversing process take

normally 2 to 3 minutes, 110 dB sound level is recommended for Audio -visual alarm.

Self adjusting back up alarm may be preferred where the sound level is automatically

maintained at 5 dB higher level than the surrounding noise level.

 

(6) protection against splashing of mud and water on the pressure switch shall be

provided by the HEMM manufacturer/user industry.

 

(7) Mechanical Lock may be provided to prevent unauthorized tampering of the

alarm.

 

(8) Test facilities for the above tests are available in C.M.R.I., Dhanbad and in

other B.I.S. approved test houses. Fresh test report for every major lot should be

insisted.

 

You are requested to comply to these recommendations in the interest of

safety

 

 

 

                                                                                                          ( R. Sharma )

                                                                                       Director General of Mines Safety,

                                                                                                             Dhanbad